Aerostich Roadcrafter 3 Review

John Burns
by John Burns

'Stich's new R-3 adds waterproofness to the versatile Roadcrafter

Stop me if I already told you about the time I found myself rolling down the fast lane of the 405 North at LAX. Bumper, road, sky, bumper, road … When I stopped rolling, the lady in the car who’d managed to outbrake me, thank God, ran to me saucer-eyed and asked if I was okay. Er, let me check. Yes. Yes, I seem to be fine, thanks. In fact, not only did I escape without any scrapes or bruises, I wasn’t even sore the next day. I was wearing an Aerostich Roadcrafter suit.

Aerostich Roadcrafter #520 R-3

Editor Score: 90.0%
Aesthetics 7.0/10
Protection 8.5/10
Value 8.5/10
Comfort/Fit 9.5/10
Quality/Design 9.5/10
Weight 9.0/10
Options/Selection 9.5/10
Innovation 10.0/10
Weather Suitability 9.5/10
Desirable/Cool Factor 9.0/10
Overall Score90/100

The suit didn’t fare too bad, either, but after a few years its red had faded to a kind of hot-house tomato orange, so Andy Goldfine at Aerostich sent me a new black one. Must’ve been about ’97 or ’98. I’ve been wearing it ever since on all motorcycle jaunts where function is more important than fashion – the latter of which only occur when there’s a photo shoot involved.

The old black suit has lost a couple of zipper pulls over the years, a problem easily remedied with a junk-drawer key ring or zip-tie. Otherwise, she’s roadworthy as ever, which is to say this is the most genius motorcycle riding onesie ever conceived by man, especially for those of us who ride here in the Southwest, where you ride through most showers in an hour or two. But the new R-3 now claims to be completely rainproof as well.

Flashback: Thoughts on Five Years with my Aerostich Roadcrafter

I jumped about a foot when I stepped out the back door last night and these were hanging in the moonlight. New R-3 at left doesn’t look much different from 15-year old Roadcrafter at right. Style, or lack of, never goes out of fashion.

What makes the Roadcrafter genius is how easy it is to slip on and off over whatever clothing you need to present yourself in, be it tuxedo, board shorts or bikini. You step into the right leg hole and zip that leg closed from crotch to ankle. Then zip the main nylon YKK zipper from collar to left ankle. You’re in.

The new R-3, (Roadcrafter 3rd generation) is constructed from the same American-made military-spec 500-denier Cordura Gore-Tex fabric as before (Aerostich says it’s the only civilian manufacturer to offer this tough fabric), with 1000d abrasion-resistant nylon layers covering the elbow/shoulder/knee areas.

Those impact areas are backstopped by big, thick TF3 armor closed-cell foam pads, which are the next best thing to crashing into a spilled load of memory foam. Aerostich’s latest TF3 is pretty fantastic stuff; it’s resistance increases the harder it’s struck, but it remains compliant and flexible even in cold weather, as your body heat brings it up to temperature.

Rare-earth magnets hold the collar open to let air in; you can remove them in the winter if you wanna.

Unlike my old Roadcrafter, the R-3 is unlined, and that means the armor that used to be tucked inside pockets now clings to the inside of the suit with Velcro, which makes the pads not only more adjustable for position, but much easier to remove – which may mean your suit will get laundered more than a couple times per decade (it’s machine washable).

No more inner liner lets air go straight out the vents; Gore-Tex and Cordura keep water and abrasions out.

The absence of a liner, Aerostich says, also makes the R-3 vent better and run much cooler. To that end, rare-earth magnets have been added to hold the collar open; spent bodily gasses still exit via excellent underarm vents and the big main flap under the reflective strip across the back. (Those strips on the back and lower legs really do show up at night.) When it’s hot, rolling along in damp shorts and t-shirt under your Aerostich is about as cool as it gets. (The one downside of no-more-liner is you can’t pack the big back pocket with ice in the R-3.)

With no liner, excellent TF3 armor pads now Velcro’d in place, along with optional ($85) back pad – worth it. Foot in photo to annoy tight-asses of the World.

The lack of liner also lets you see the amount of work that goes into these suits. All the seams are waterproof-taped inside, which, combined with new waterproof zippers, are supposed to make the R-3 watertight even in extended Biblical deluges, which wasn’t the case with the previous design.

Every seam is waterproofed. This kind of detailing explains the cost of the suit – $1,067 – which is really pretty reasonable considering …
A collar that snaps down is one new detail on the R-3. Soft fleece liner is comfy as ever.

If you believe form should follow function, you’ll love the dashing figure you cut in the R-3. The plethora of pockets remains, and the hip zippers still let you dig stuff out of your pants pockets. The fleece collar still treats your neck nice, the Velcro-adjustable cuffs and ankles still let you seal air out or usher it in.

On a two-week tour in late May to Nebraska via Arkansas and Missouri aboard a Victory Cross Country Tour with really good wind protection, the suit kept me comfy from 35 degrees in the Colorado Rockies, to 102 crossing the Mojave later the same day, with the only adjustments being removal of an Under Armour hoodie and unzipping and opening the suit’s vents when it got hot. (In the cold, things wouldn’t have been so pleasant without the bike’s heated seat and grips.)

You can use your pants pockets and your Aerostich pockets.

As advertised, I am happy to vouch that the new suit proved to be watertight as a frog’s rectum through two days of pretty heavy Arkansas downpour – more waterproof than the Victory, in fact.

The best part remains the same: It takes only about 15 seconds to get in or out of the thing when you want to stop and stretch and eat or swim or whatever. The best just got better. Why isn’t Andy Goldfine in the AMA Hall of Fame?

Handmade in Duluth, Minnesota. Custom fitting, alterations, strange requests, little extras like emergency medical info pockets and rain covers for your boots that Velcro inside each ankle – none of that is a problem.
John Burns
John Burns

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2 of 15 comments
  • Krvzl Krvzl on May 04, 2016

    i've never tested the water-retarding qualities of a frog's anus so i'll just have to take your word on it.

  • Mikewyd Mikewyd on May 12, 2021

    i bought an Roadcrafter 13 years ago. Took a nasty spill when a cement truck turned in front of me. Had scrapes and bruises, a mild concussion but i had no broken bones and survived. Sent the suit back to Aerostich for repairs and they sent it back fully upgraded to total waterproofness. Great suit as i live in SE Asia, where it is always humid and warm. Keeps the monsoons out and the vents work great at cooling.